How Aloe Vera Gel Is Made on a Massive Industrial Scale: Step-by-Step Factory Process 2025

Aloe vera gel production involves several steps, from harvesting to packaging. Here’s an overview of the industrial process:

  1. Harvesting: Fresh aloe vera leaves are cut from the plant, typically within 36 hours to preserve biological activity.
  2. Cleaning and Preparation: Leaves are washed and trimmed to remove thorns and damaged areas.
  3. Gel Extraction: The gel is extracted using machines or hand-filleting, separating it from the leaf’s outer rind.
  4. Milling and Filtration: The gel is milled into a pulp and filtered to remove impurities.
  5. Stabilization and Blending: Preservatives and stabilizers are added to maintain the gel’s texture and shelf life.
  6. Pasteurization: The gel is heated to ensure safety and extend shelf life.
  7. Filling and Packaging: The gel is filled into containers, sealed, and labeled for distribution

The production process may vary depending on the desired product, such as cosmetic, pharmaceutical, or food-grade gel. Quality control measures are implemented throughout the process to ensure consistency and purity

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